Disc fertilizer production line





Introduction of Disc Fertilizer Production Line:
The disc granulator production line is a production line equipment widely evaluated in fertilizer, chemical industry, metallurgy and other industries. Its core equipment is a disc granulator, which granulates materials through a rotating disc. The production line also includes feeding system, drying system, screening system and other parts, forming a complete production line.
Features of Disc Fertilizer Production Line:
The disc granulator production line has the advantages of simple operation and convenient maintenance, which greatly reduces production costs and operation difficulty. First of all, it uses an advanced control system that can accurately control various parameters during the granulation process, such as particle size, density, etc., thereby ensuring stable and reliable product quality. Secondly, the production line has the characteristics of high efficiency and high output, and can complete the granulation task of a large amount of materials in a short time, improving production efficiency. In addition, the disc granulator production line also has good environmental protection performance. It adopts closed operation to effectively reduce dust pollution and meets modern environmental protection requirements.
Application of Dis Fertilizer Production Line:
The disc granulator production line is a production line equipment widely used in fertilizer, chemical industry, metallurgy and other industries.The disc granulator production line has the advantages of high production efficiency, stable product quality, and low energy consumption. At the same time, the production line is also equipped with an intelligent control system, which can monitor various parameters in the production process in real time and make automatic adjustments to ensure the stable operation of the production line.
Processes:
|
Process Step |
Core Equipment |
Description |
|
Raw Material Pre-treatment |
Crusher / Mixer |
To crush large lumps of raw materials (e.g., composted manure, peat) and mix them evenly with other additives to ensure a uniform formulation. |
|
Granulation |
Disc Granulator |
This is the core machine. The mixed powder is fed onto a rotating inclined disc. By spraying a binder (often water), the fine particles are agglomerated into round, uniform pellets through a rolling and tumbling motion. |
|
Drying |
Rotary Dryer |
To reduce the moisture content of the newly formed granules, making them hard and stable for storage and transportation. |
|
Cooling |
Rotary Cooler |
To lower the temperature of the dried hot granules, which improves their strength and prepares them for screening and packaging. |
|
Screening |
Vibrating Screen |
To separate the on-size granules from the undersized powder and oversized lumps. The off-spec materials are typically recycled back to the granulation process. |
|
Finished Product Handling |
Packaging Machine |
To automatically weigh and pack the qualified granules into bags for sale and distribution. |
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